Exaton Ni41Cu welding wire is suitable for overlay welding when a deposit with chemistry corresponding to UNS N08825 is required. The weld deposit is a nickel-iron-chromium-molybdenum-copper alloy suitable for use in extremely corrosive environments. Exaton Ni41Cu has very good resistance to stress corrosion cracking (SCC) in chloride containing environments and is particularly suited for use in reducing environments such as those containing sulphuric and phosphoric acids. Exaton Ni41Cu is used for corrosion resistant alloy surfacing of components in the chemical, pollution control, oil & gas and petrochemical industries and often in connection with sour gas service. Typical components are tanks, heat exchangers, evaporators, transport pipes and scrubbers etc. It is used for MIG/MAG welding.

Exaton Ni53 is a nickel-chrome-cobalt-molybdenum alloy of type alloy 617. It has an excellent resistance to high temperature corrosion such as oxidation and carburization. The weld metal provides a combination of excellent metallurgical stability and strength in short and long term exposure to temperatures up to 1100°C (2012°F). Applications for Exaton Ni53 are found in high temperature heat exchangers and valves, furnace tubing in the petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the chemical processing industry and components for power plants. Exaton Ni53 is suitable for joining heat resistant nickel alloys, heat resistant austenitic and cast alloys such as: – UNS N08810 (1.4958) – UNS N08811 (1.4959) – UNS N06617 (2.4663) Exaton Ni53 can also be used for surfacing. It is used for MIG/MAG welding.

Exaton Ni54 is a nickel-chrome-molybdenum alloy of type alloy C-22. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other Ni-Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely reducing media alloy UNS N10276 is preferred where Exaton Ni56 is a better matching consumable. Applications for Exaton Ni54 are found in aggressively corrosive media such as chlorination systems, geothermal wells, HF furnace scrubbers, pesticide production, phosphoric acid production, SO cooling towers and for weld overlays on valves. Exaton Ni54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties. It is used for surfacing low alloyed steels. Applications for Exaton Ni54 are found in components for organic synthesis, flue gas scrubber systems, electrolytic galvanizing, plate heat exchangers, phosphoric acid production, wet chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni54 is also used in combustion-resistant components for high pressure oxygen service and ferric and cupric chloride environments. It is used for MIG/MAG welding.

Exaton Ni55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo alloys. Exaton Ni55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS N10276 (2.4819) and super duplex. The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic phases after welding. Exaton Ni55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical, chemical, oil and gas and marine industries. It is used for MIG/MAG welding.

Exaton Ni56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride containing environments alloy UNS N06022 (2.4602) is preferred where Exaton Ni56 is a better matching welding consumable. Applications for Exaton Ni56 are found in aggressively corrosive media such as chemical processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour natural gas. Exaton Ni56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. It can also be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Exaton Ni56 can be used for surfacing low alloyed steels. Applications for Exaton Ni56 are found in cryogenics, components in pulp and paper plants such as bleaching vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni56 is also used in combustion-resistant components for high pressure oxygen service.

Exaton Ni59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments.

Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG.

Exaton Ni72HP is filler material for joining NiCrFe alloys, 9% Ni steels used at cryogenic temperatures, stainless steels to carbon steels, high service temperature NiCu alloys to carbon steels and NiCu alloys to nickel alloys. Exaton Ni72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C (1470°F). It is used for MIG/MAG welding.